Fisher Paykel Cooktop CG604D User Manual

INSTALLATION INSTRUCTIONS  
Gas-on-glass cooktop  
CG302D, CG451D, CG603D, CG604D,  
CG752D, CG903D & CG905D  
models  
NZ AU  
590149D  
02.13  
3
2
PARTS SUPPLIED  
1
Dual Wok Pan support  
(Models with a Dual Wok only)  
Pan support  
(not supplied with  
Dual Wok only models)  
Small pan support (1)  
(some models only)  
Wok stand (1)  
Fibre washer (1)  
Elbow  
/
“ BSP  
2
Mini wok Pan  
support (1)  
(CG604D only)  
external thread (1)  
Clamping  
brackets (4)  
and screws (4)  
LPG test point  
adaptor (1)  
(LPG models  
only)  
NG regulator (1)  
(NG models  
only)  
Installing multiple products  
Note: if installing multiple products adjacent to each other within the same cutout, a separate joining strip kit is required for installation.  
The kit is available from the nearest Fisher & Paykel Authorised Service Centre or our website listed at the end of this document.  
4
3
GAS RATE SUMMARY-MODELS  
SEMI-RAPID  
SEMI-RAPID  
DUAL WOK  
DUAL WOK  
AUX  
SEMI-RAPID  
CG603D  
CG302D  
CG451D  
SEMI-RAPID  
SEMI-RAPID  
AUX  
DUAL WOK  
DUAL WOK  
MINI WOK  
CG604D  
CG752D  
SEMI-RAPID  
SEMI-RAPID  
AUX  
DUAL WOK  
SEMI-RAPID  
DUAL WOK  
DUAL WOK  
RAPID  
CG903D  
CG905D  
5
3
GAS RATE SUMMARY  
All appliances are factory set for Natural gas or LPG and are not convertible. Check the appliance data label.  
CG302D  
SEMI-RAPID  
CG451D  
CG603D  
SEMI-RAPID DUAL WOK  
BURNER  
AUX  
DUAL WOK  
Nominal  
Nominal  
rating  
Nominal  
Nominal  
Nominal  
Jet size  
(mm)  
Jet size  
(mm)  
Jet size  
(mm)  
Jet size  
Jet size  
(mm)  
rating  
(MJ/h)  
rating  
(MJ/h)  
rating  
(MJ/h)  
rating  
(MJ/h)  
(mm)  
(MJ/h)  
GAS TYPE  
1.43  
1.43  
0.70  
1.26  
1.26  
0.70  
NG (1.00 kPa)*  
1.00  
0.64  
5.0  
5.0  
1.35  
0.80  
8.8  
8.1  
21.0  
19.5  
1.30  
8.4  
7.5  
16.6  
16.8  
0.80  
0.80  
0.50  
0.73  
0.73  
0.50  
LPG (2.75  
kPa)*  
0.76  
CG604D, CG752, CG903 & CG905  
BURNER  
AUX  
SEMI-RAPID  
RAPID  
MINI WOK  
DUAL WOK  
Nominal  
rating  
Nominal  
Jet size  
Nominal  
Nominal  
Nominal  
Jet size  
(mm)  
Jet size  
(mm)  
Jet size  
(mm)  
Jet size  
(mm)  
rating  
rating  
(MJ/h)  
rating  
(MJ/h)  
rating  
(MJ/h)  
(mm)  
(MJ/h)  
(MJ/h)  
GAS TYPE  
1.30  
1.30  
0.70  
NG (1.00 kPa)*  
0.85  
0.55  
3.6  
3.6  
1.30  
0.76  
8.3  
7.5  
1.55  
0.94  
11.5  
11.5  
1.55  
0.94  
11.7  
11.7  
18  
18  
0.76  
0.76  
0.50  
LPG (2.75  
kPa)*  
*Nominal pressure with at least one large burner on High.  
6
4
PRODUCT & CABINETRY DIMENSIONS  
G
B
C
H
I
TOP  
TOP  
Note: Gas inlet connection is  
located in the rear right corner.  
A
J
K
D
F
FRONT  
E
REAR  
SIDE  
Product and cabinetry dimensions (mm)  
overall height of product (excluding burners, dials and pan supports)  
overall width of product  
64  
300  
64  
64  
64  
64  
64  
900  
64  
900  
A
B
C
D
E
F
G
H
I
450  
530  
600  
530  
600  
750  
450  
overall depth of product  
530  
530  
59  
450  
530  
height of chassis (below top of bench)  
width of chassis  
59  
59  
59  
59  
59  
59  
256  
406  
555  
555  
706  
856  
856  
depth of chassis  
486  
486  
486  
486  
410  
410  
486  
overall width of cutout  
265  
415  
560  
560  
715  
865  
865  
overall depth of cutout  
490  
490  
490  
490  
410  
410  
490  
corner radius of cutout  
max. 10  
30  
max. 10  
30  
max. 10  
30  
max. 10  
30  
max. 10  
30  
max. 10  
30  
max. 10  
30  
distance from top of bench to centre of gas inlet on product  
distance from edge of chassis to gas inlet on product  
J
K
21  
21  
21  
21  
21  
21  
21  
7
5
CLEARANCE DIMENSIONS  
I
E
D
C
F
A
G
B
H
ISO  
FRONT  
Clearance dimensions (mm)  
minimum clearance from left edge of cutout to nearest combustible surface  
minimum clearance from right edge of cutout to nearest combustible surface  
120  
120  
60  
60  
115  
115  
130  
115  
115  
115  
130  
115  
A
B
115  
115  
minimum clearance from rear edge of cutout to:  
nearest combustible surface  
nearest non-combustible surface  
160  
45  
85  
45  
160  
45  
160  
45  
125  
45  
125  
45  
160  
45  
C
minimum height of non-combustible material when used on adjacent walls  
150  
150  
150  
150  
150  
150  
150  
D
minimum clearance from glass surface to:  
rangehood  
any other overhead exhaust fan  
downward facing combustible surface  
downwards-facing tiled or fire resistant surface  
650  
800  
650  
500  
650  
800  
650  
500  
650  
800  
650  
500  
650  
800  
650  
500  
650  
800  
650  
500  
650  
800  
650  
500  
650  
800  
650  
500  
E
minimum clearance below top of benchtop to:  
combustible surface  
Fisher & Paykel oven or nearest non-combustible surface  
70  
65  
70  
65  
70  
65  
70  
65  
70  
65  
70  
65  
70  
65  
F
minimum distance from right edge of cooktop to gas connection point on wall  
(if using a flexible hose)  
250  
250  
250  
250  
250  
250  
250  
G
min. 800 -  
max. 850  
min. 800 -  
max. 850  
min. 800 -  
max. 850  
min. 800 -  
max. 850  
min. 800 -  
max. 850  
min. 800 -  
max. 850  
min. 800 -  
max. 850  
distance from floor to gas connection point on wall (if using a flexible hose)  
H
I
maximum overall depth of overhead cabinetry  
600  
600  
600  
600  
600  
600  
600  
Note: Ensure there is an earthed power outlet within 900 mm of the centre rear of the product. The gas connector on the wall should be 800-850 mm (H) above the floor and to a distance of at least 250 mm (G) outside the width  
of the product, on the right-hand side. It should be accessible with the product installed.  
8
6
FLUSH MOUNTING INSTALLATION (NOT RECOMMENDED)  
B
G
G
WARNING!  
We do not recommend flush mounting and sealing as  
servicing requires the cooktop to be removed from the  
benchtop. The owner carries all risk for flush mounting  
the cooktop. The owner must ensure the cooktop has  
been cut out from the benchtop before servicing can  
be carried out. Fisher & Paykel will not be liable for any  
costs associated with removing or replacing a flush-  
mounted and/or sealed-in product, nor for repairing  
any damage that may be incurred by doing this.  
C
H H  
I
L
TOP  
TOP  
Note: Gas inlet connection is  
located in the rear right corner.  
A
M
J
K
N
D
FRONT  
F
E
REAR  
SIDE  
Product and cabinetry dimensions (mm)  
overall height of product (excluding burners, dials and pan supports)  
overall width of product  
64  
300  
530  
64  
64  
450  
530  
64  
64  
600  
530  
64  
64  
600  
530  
64  
64  
64  
900  
450  
64  
64  
A
B
C
D
E
750  
450  
64  
900  
530  
64  
overall depth of product  
height of chassis (below top of bench)  
width of chassis  
256  
486  
305  
265  
535  
490  
max. 10  
35  
406  
486  
455  
415  
535  
490  
max. 10  
35  
555  
486  
605  
560  
535  
490  
max. 10  
35  
555  
486  
605  
560  
535  
490  
max. 10  
35  
706  
406  
755  
715  
455  
410  
max. 10  
35  
856  
406  
905  
865  
455  
410  
856  
486  
905  
865  
535  
490  
max. 10  
35  
depth of chassis  
F
overall width of routered recess  
width of cutout  
G
GI  
H
HI  
I
J
K
L
overall depth of routered recess  
depth of cutout  
corner radius of cutout  
max. 10  
distance from top of bench to centre of gas inlet on product  
distance from edge of chassis to gas inlet on product  
corner radius of routered recess  
height of routered recess  
35  
21  
21  
21  
21  
21  
21  
21  
max. 2  
5
max. 2  
5
max. 2  
5
max. 2  
5
max. 2  
5
max. 2  
5
max. 2  
5
M
minimum clearance below top of benchtop to:  
combustible surface  
Fisher & Paykel oven or nearest non-combustible surface  
75  
70  
75  
70  
75  
70  
75  
70  
75  
70  
75  
70  
75  
70  
N
9
6
FLUSH MOUNTING INSTALLATION (NOT RECOMMENDED)  
6a  
6b  
6c  
ROUTER THE BENCHTOP TO THE  
SPECIFIED DEPTH  
FIT THE CLAMPING BRACKETS  
MASK OFF THE AREA TO BE  
SILICONED  
x 4  
1
view from below  
2
3
Choose most  
appropriate slot  
for benchtop  
5 mm  
16 - 50mm  
6d  
6e  
6f  
APPLY SILICONE  
WIPE OFF EXCESS SILICONE  
IF REMOVING PRODUCT, CUT  
AROUND THE SILICONE  
TO REMOVE PRODUCT  
2
min. 150 OC rated  
1
Ensure silicone does not leak underneath glass.  
10  
7
8
DISCARD PACKAGING  
REMOVE THE TWO TRANSIT SCREWS  
Recycle responsibly  
Repeat on the other side  
9
10  
FIT THE ELBOW AND WASHER  
LOWER GENTLY INTO THE CUTOUT  
Fibre washer  
Floating nut  
Elbow (1/2” BSP external thread)  
11  
11  
12  
SECURE TO BENCHTOP  
FIT CLAMPING BRACKETS BASED ON THE  
BENCHTOP THICKNESS  
x 4  
view from below  
x 4  
16-20mm  
20-30mm  
30-40mm  
40mm+  
Repeat on all the other sides  
13  
14  
CHECK ALL CONNECTIONS FOR GAS LEAKS  
CONNECT TO GAS SUPPLY  
NG Models  
LPG Models  
Make sure to fit the supplied  
regulator.  
Make sure to fit the supplied  
test point adaptor.  
GAS  
Adjust to obtain a test point  
pressure of 1 kPa with all  
burners operating at  
highest setting.  
Make sure the supply pressure  
is regulated to 2.75 kPa, with all  
burners operating at highest  
setting.  
Arrow  
ON  
ALL Models  
Make sure the connection point will be accessible with the cooktop installed.  
To enable the gas supply to be readily shut off by the customer, make sure the connection  
is fitted with an isolating valve close to the cooktop.  
If connecting the gas with a flexible hose:  
Ensure the hose is long enough to allow for removal of cooktop for servicing.  
Make sure the connector is located as shown in step 5 CLEARANCE DIMENSIONS.  
The hose assembly must be AS/NZS 1869 Class B or D certified, with an Rp ½”(ISO 7‐1) female thread connection.  
The hose assembly must be no longer than 1.2 m in length with minimum internal  
diameter of 10 mm and comply with relevant AS 5601/NZS 5261 requirements.  
The hose must not be kinked, subjected to abrasion or permanently deformed.  
The hose must not be near or in contact with any hot surfaces  
(e.g. base of metal hotlplate, flue, or chassis of underbench oven etc.)  
12  
16  
15  
AFFIX DUPLICATE DATA LABEL SOMEWHERE  
ACCESSIBLE & PLUG COOKTOP IN  
FIT PAN SUPPORTS  
Ensure the pan supports are located securely  
and in the correct orientation (refer to User guide)  
Duplicate data  
label  
17  
TEST OPERATION  
To check that the ignition system operates correctly, light each burner by itself, then all burners in  
combination.  
Check for a well‐defined blue flame without any yellow tipping.  
If any abnormality is evident, check that the components of the burner assembly are located properly  
If proper operation cannot be obtained, contact Customer Care or your nearest F&P Authorised  
Service Centre.  
The cooktop must not be used by the customer until proper operation has been achieved.  
lifting off  
yellow tip  
good flame  
13  
18  
FINAL CHECKLIST  
TO BE COMPLETED BY THE INSTALLER  
Installer’s name:  
Have you installed the clamping brackets?  
Installer’s signature:  
Installation company:  
Date of installation:  
Have you verified that the type of model (factory-set for NG or LPG)  
matches the type of gas at the site of installation?  
Have you used the fibre washer supplied?  
Have you leak-tested all connections?  
LEAVE THESE INSTRUCTIONS WITH THE CUSTOMER  
Is the appliance set to the correct working pressure?  
Important!  
Have you affixed the supplied duplicate data plate label on an adjacent  
surface accessible to the customer?  
SAVE THESE INSTRUCTIONS  
The models shown in this document may not be available in all markets and are subject to change  
at any time. For current details about model and specification availability in your country, please  
visit our local website listed at the end of this document or contact your local Fisher & Paykel  
dealer.  
Is the cooktop earthed?  
Have you checked that the power supply cable is NOT touching the cooktop?  
OPERATION:  
Do all burners ignite both individually and in combination?  
Are the flames consistent and appropriately sized?  
Have you demonstrated the basic operation to the customer?  

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